Aljon Sotto

About

With extensive experience in engineering roles across multiple companies, this professional has demonstrated a strong commitment to process improvement and quality assurance. As a Process Engineer at BeltonTotoku Philippines, Inc., they led Kaizen-based projects to enhance operational efficiency and production processes. Their expertise in FMEA, 8D problem-solving, and failure analysis has been pivotal in addressing production challenges. At Reel Service (Philippines), Inc., they excelled as a Quality Assurance Engineer, driving continuous quality improvements and fostering customer-centric initiatives. Their tenure at Test Solution Services, Inc. involved training and supervising teams, implementing lean manufacturing principles, and managing audits. At Nikkoshi Philippines Corporation, they managed engineering changes and contributed to continual process improvements. This professional is adept at collaborating across departments, ensuring compliance with industry standards, and enhancing customer satisfaction through strategic problem-solving and process optimization.

Experience

• Process Engineer · BeltonTotoku Philippines, Inc.06-01-2024 – 11-01-2024

  Spearheaded continuous improvement projects leveraging Kaizen methodologies to streamline production processes, reduce cycle times, and enhance overall operational efficiency. Utilized extensive technical knowledge in FMEA, 8D problem-solving, CLCA, and detailed failure analysis to anticipate and address potential production issues proactively. Provided expert engineering support in the development of process specifications and the qualification of machines and jigs, ensuring their reliability and effectiveness for optimal production performance. Monitored production yield trends, performed root cause analysis, and implemented corrective actions that improved yield output by identifying bottlenecks and process inefficiencies. Assisted in the execution and documentation of engineering evaluation requests from clients, aligning with Global Management and customer requirements to meet performance specifications. Assisted in the technical setup and development of new model production lines, ensuring smooth transition from pilot runs to full-scale manufacturing through methodical process validation and qualification. Established strong customer relationships, effectively managing audits, and addressing corrective action items, reinforcing trust and compliance with industry standards.

• Quality Assurance Engineer · Reel Service (Philippines), Inc.06-01-2023 – 06-01-2024

  Spearheaded cross-functional teams at the customer site in driving continuous quality improvements for Production process, achieving enhanced operational efficiency and product/service excellence. Led cross-functional teams in root-cause analysis, formulating effective corrective and preventive actions to address process inefficiencies and prevent recurrence of issues. Acted as a coach in 8D report generation, ensuring a systematic problem-solving approach aligned with specific customer requirements. Presented the final 8D reports to customers, demonstrating a commitment to transparency and resolution. Ensured meticulous recording and follow-up of all actions, from initiation to closure, promoting accountability and timely issue resolution. Monitored progress and measured the effectiveness of improvement actions, implementing data-driven strategies to continually enhance process performance. Led the team in implementing initiatives to improve customer ratings, emphasizing a customer-centric approach in quality enhancement projects.

• Process Engineer · Test Solution Services, Inc.11-01-2018 – 01-01-2022

  Trained, qualified, and supervised operators, technicians, and QA/QC inspectors to ensure a skilled and proficient workforce. Practiced lean manufacturing principles, applied 7QC Tools, and created 3D/8D Reports to enhance process efficiency and problem-solving. Developed and implemented best practices, routines, and innovative solutions to improve Production rates and maintain high-quality standards. Managed cost and time constraints, developing and implementing cost reduction programs to optimize resource utilization. Ensured departmental conformance to 5S principles, company policies, rules, and safety regulations. Acted as the primary support for all Internal, Recertification, and Customer Audits, ensuring compliance and transparency. Managed various projects, handling responsibilities beyond the routine to contribute to the overall success of the department. Direct and oversee day-to-day operations of Production and support teams, ensuring timely delivery of services and swift resolution of any issues or concerns to maintain operational excellence and client satisfaction.

• Process Engineer · Nikkoshi Philippines Corporation04-01-2012 – 10-01-2018

  Managed the application of Engineering Change Notices, ensuring the establishment and completion of all documentation to comply with internal and external regulations, mitigating production delays. Generated, reviewed, and revised Production Procedures, process-related Work Instructions, Guidelines, and Product specifications aligned with Customer requirements. Evaluated new materials and tools to enhance both new and existing processes, contributing to continuous improvement initiatives. Collaborated with various departments in generating necessary requirements for Customer RFQs, facilitating efficient and accurate quoting processes. Actively participated in Continual Process Improvement programs, focusing on enhancing efficiency and reducing costs and waste. Verified line rejection incidents and contributed to the formulation of corrective actions, actively working towards improving production rates and overall process reliability. Acted as the primary support for all Internal, Recertification, and Customer Audits, ensuring thorough compliance with established standards and regulations.

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